Our Factory - Nantong HomeDec Weiya Carpet Co., Ltd.

Our Production base

The HC FLOOR New Smart Carpet Production Base is located in the Textile Industrial Park of the Jianghai Linkage Development Demonstration Zone in Tongzhou Bay, Jiangsu Province. It officially started construction in May 2022 with a total investment of 50,000,000USD.The project company is Jiangsu HomeDec Carpet Co., Ltd., a wholly-owned subsidiary of HC FLOOR Group, with a construction area of 58000 square meters . This project introduces multiple new production lines, automation equipment, intelligent three-dimensional warehouses, etc. The project has won honors such as "Top 10 Industrial Investment Enterprises in Tongzhou Bay Demonstration Zone in 2022", "Nantong Science and Technology Innovation Project", "Civilized Construction Site", and "High Quality Structure". The group has expanded its production capacity through automation layout, information technology layout, and new production line/product layout, while strengthening technological and product innovation in the process, thereby promoting business expansion and enhancing the company's market position.

START FROM TUFTING

The company currently has a total of 8 tufting machine, which can weave different carpet surfaces for tile carpets, broadloom carpets,and area rugs. In the future, the overall plan is to accommodate a total of 13 tufting machine, and the logistics in the tufting workshop will use advanced AGV systems.

Backing Glued Production Line

After tufting,we will arrange to back glued working,this is our brand new backing glued production line which make carpet’s backing strong and better.

Printing Production Line 4 massive and long printing lines locate in this area.

The group currently has 3 digital printing lines, including 2 for high-definition digital printing and 1 for chromojet digital printing. There are multiple colors and resolutions to choose from, and the total setting can accommodate a total of 6 digital printing lines.

Carpet Tiles Production Lines

The pvc backing production lines make roll capret clothed pvc backing,and is able to cut into different model size,like 50x50cm,100cmx100cm,25cm*100cm,etc.Meanwhile,homedec carpet also equipped with auto packing lines which increases the packing efficiency and product quality.

Our Intelligent Warehouse

The HC（HomeDec） intelligent three-dimensional warehouse adopts a large number of non-standard components, with a height of 22m and a length of 127m. The area consists of shelves, aisle stacker cranes (stackers), entry (exit) work platforms, scheduling control systems, and management systems. By combining customized WMS warehouse management software, graphic monitoring and scheduling software, barcode recognition and tracking system, handling robot, AGV car, cargo sorting system, stacker crane address recognition system, stacker crane control system, cargo location detector, etc.,

AUTOMATION EMPOWERMENT&AUTO-PRODUCTION LINE

HC FLOOR（HOMEDEC CARPET） become the first carpet manufacturer in China to deeply integrate inventory and production lines. Through on-site WCS, WMS, and our independently developed production control software, we have achieved automation of 95% of the incoming and outgoing materials in the production line, including automatic loading and unloading of tufts, printing, square carpets, automatic conveyor lines for machine inspection, KBK brackets, etc.

Intelligent warehousing comprehensive digital platform

Quality Control

Years ago, with the development of computer science, we realized the significance of data-based lean management. We decided to invent ourselves' management system. In the year 2015, our self-developed software obtains the National Invention Patent. With the great help of our management and quality control system, we have improved our quality dramatically.

Explore Our Honor & Certificates